Waste Tire /Plastic Pyrolysis Plant
Product Details
10T/D Batch Waste Pyrolysis Plant
- Project introduction
Raw material:waste tire and waste plastic
This solution is a high-grade waste pyrolysis plant with advanced dedusting system and smell disposal system.
Waste tyre and plastic are treated inside the pyrolysis reactor at high temperature condition, and pyrolysis occurs while the reactor continuouly rotating. The pyrolysis gas is buffered and purified at the oil gas outlet and enters the three-step cooling system to condense into liquid fuel oil, then collected into the temporary storage tank and pumped by the pump into the transfer tank for further refining and deep processing to become a clear and transparent quality fuel oil (non-standard diesel)
After the solution, the crude carbon black is discharged from the slag outlet through an automatic elevator and then lifted into a magnetic separator to separate the capillary iron contained in the carbon black and then packaged.
The flammable non-condensable gas is purified by the smell disposal system before recycled to furnace as the auxiliary heating energy in order to keep factory from bad smell. The smoked is processed with pulse dedusting system. No sewage is generated, and there is also no black smoke after dust removal. The cooling system continuously condenses high-temperature oil gas, and cooling water is also circulating, the pyrolysis reactor is heated with the fuel produced by the pyrolysis plant.
- Application of by-products from waste tire /plastic pyrolysis
|
Description |
Photo for reference |
Application |
|
Pyrolysis liquid fuel |
|
It is a kind of very good heating fuel, with 10592.48Kcal/kg heating value, which is much higher than that of coal. It has a good market in different countries. The fuel oil is widely used in boiler factory, cement factory, steel factory, brick factory, glass factory,heavy oil power plant，warm supply center and so on. |
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carbon black |
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It is used as a solid fuel; it can be used for modified liquid fuel production, as a sorbent, activated coal substitution, as a filling material for production of new low-duty rubber goods, as a colorant for paints and colors, cement and other productions, as a filling material for rubber-bituminous mastic and as a substance for disposal of mercury-containing materials (of bulbs, etc.). |
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Syngas |
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It is used as auxiliary heating fuel. |
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Steel wire |
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It contains a high-grade steel. It is used for further production of metal.(if the raw materials are tires) |
- Project case
- 3D image of latest 2*10tpd batch waste pyrolysis plant
- Technological process flow of 10TPD waste tyre/plastic pyrolysis plant
For Waste Plastic/Tire
- Equipment list of the 10ton batch waste pyrolysis machine
|
No. |
Description |
Photo for reference |
Specification |
Quantity |
Remarks |
|
1 |
Reactor |
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Q245R Ф2600mm×δ16mm×L6600mm
|
1set |
Size of feeding door:1.4m Including insulation cover, reducer, roller and base support. |
|
2 |
Oil water separator
|
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Q235 Ф900mm×δ5mm×H1260mm |
1set |
Safety device |
|
3 |
Temporary oil tanks |
|
Q235 Ф900mm×δ5mm×L2000mm |
3sets |
|
|
4 |
Horizontal condenser (2nd step cooling) |
|
Q235 Ф900mm×δ5mm×H3500mm |
2sets |
|
|
5 |
Vertical condenser (1st-step cooling) |
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Q235 Ф377mm/Ф159mm×δ3mm×H2000mm |
2sets |
|
|
6 |
Buffer chamber |
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Q235 Ф600mm×δ5mm×H1800mm |
1set |
|
|
7 |
Cooling tower (3rd-step cooling) |
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Q235 Ф377mm×δ3mm×L2000mm |
2sets |
|
|
8 |
Water seal (safety device) |
|
Q235 Φ500x1000mm×δ5mm
|
1 set |
Anti back-fire device |
|
9 |
Control cabinet |
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L1000mm*W1200mm*H800mm |
1set |
|
|
10 |
Dedusting system
|
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Q235 Φ800mm*H3000mm |
1set |
Treatment smoke produced by fuel combustion, control air pollution |
- Description of the 10ton batch waste pyrolysis machine
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Model |
Capacity |
Material |
Picture |
Description |
|
New design DY-10 With professional condensers |
10ton/day |
Inside reactor Q245R boiler plate. Outside insulation cover is the normal carbon steel |
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The condensers are the same with the old design. But the reactor is new design. 1. the oil outlet and feeding door are the same diameter, so the balance is much better; 2.there is a support ring around the feeding door, it can make the machine run smoothly and make the bearing not touch the reactor director, so it is not hot, to protect the bearing and reactor. 3. There is draft fan cooling system, used to suck out the hot air from the furnace, helped to cooling down the reactor after pyrolysis |
Carbon black screw conveyor
|
No. |
Description |
Photo for reference |
Specification |
Quantity |
Remarks |
|
1 |
Screw conveyor |
|
Q235 Ф273mmxL5000mm |
1set |
|
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Carbon black screw conveyor is used as an optional device for the purpose of automatic carbon black discharging, and with carbon black screw conveyor, the carbon black can be discharged under sealed condition, so that no CB powder flying outside, both labor-saving and environmentally friendly. |
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Fuel oil burners
|
No. |
Description |
Photo for reference |
Specification |
Quantity |
Remarks |
|
1 |
Fuel oil burners |
|
300000Kcal |
4sets |
|
| Four burners are required for each reactor. | |||||
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